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+86-18752587151I. Introduction
The world's exquisite, cost-effective ball valve
Most of the valves in the pipe network system are mainly used to cut off and adjust the medium. This part of the valve occupies a large proportion in the entire system, and the amount is large. The valve is required to be durable and cost-effective, and it should be able to perform when the medium flows in the forward direction. Adjustment and load breaking can prevent the medium from flowing back when the pressure difference is changed or checked, that is, it has a two-way cut-off function. At present, these valves are mainly used in the pipe network system with globe valves, gate valves, butterfly valves and ball valves. Globe valves and gate valves have a good two-way shutoff function. The sealing performance and service life are both good, and they are one of the ancestors of valves. However, the globe valve is inherently restricted by the cut-door structure, and the shape is large and the operating torque is large, so large diameters cannot be produced. At present, the size of the gate valve is only DN400; the gate valve has no adjustment function, and there is a major risk of the gate falling off to adjust the flow. The large-diameter gate valve is also difficult to manufacture and transport due to its huge shape and height. Compared with the gate valve, the butterfly valve has the characteristics of short opening and closing time, small operating torque, small installation space and light weight. In some working conditions, the butterfly valve is used instead of the gate valve. However, the sealing performance of the butterfly valve has not fully reached the market requirements. Except for the centerline rubber-lined butterfly valve which can be sealed in two directions within a certain pressure range, the other structures are basically unidirectional flow. The centerline structure cannot be popularized due to the limitation of rubber. After improvement, a two-way butterfly valve with a stainless steel elastic sheet structure appeared on the market, but its price was high and its life was limited, and it was not popular. Ball valves are recognized by the market for their advantages such as small flow resistance and long life, but they are expensive. Currently, they are mainly used in pipelines with important media such as oil, natural gas, and coal gas. They are rarely used in general pipeline networks, especially in water systems.
The valve application volume is a huge general pipe network system. Is there a valve with superior performance, moderate price, adjustable, two-way sealing, and not restricted by the size of the caliber space?
The answer is yes! The two-way hard-sealed rotary ball valve developed by Hunan Pump Valve with many years of design experience fully meets the above requirements. The valve is developed by combining the superior sealing performance of the ball valve and the advantageous structural performance of the butterfly valve. Hemisphere with a structured core storage! It was developed by the postdoctoral researcher of our company. With the support of the postdoctoral station of Hunan University, the valve adopts modern design methods and technology, and carries out statics simulation analysis, dynamics simulation analysis, multidisciplinary design optimization and performance analysis. Etc., focusing on solving the problems of existing valve energy consumption, consumables, pressure loss and sealing performance, and developing a new-generation two-way hard-seal spin ball valve with low energy consumption, low consumables, small pressure loss, excellent sealing performance, and two-way sealing function, and A systematic design theory was formed, and the book "Modern Design Methods and Techniques of New Two-way Hard Seal Large Caliber Rotary Ball Valves" was published and published by China Water Power Press (available in major bookstores across the country). The valve is bidirectional with tradition Compared with the gate valve, the shut-off valve with the sealing function breaks through the limitation of the caliber and space size, and it has a cost-effective advantage compared with the ball valve in the water system pipe network.
It can be widely used in the pipe network system of metallurgy, mining, petrochemical and chemical industry, electric power, environmental protection, municipal administration and other industries and departments, as opening and closing, adjustment and use.
3. Main purpose
Two-way hard-sealed rotary ball valves are widely used in water pump outlets, pipe network systems, especially municipal, fire-fighting and other mesh and ring pipe networks. This type of two-way flow working condition, this valve is equivalent to two ordinary one-way sealing valves, with Very high cost performance. It can be applied to the opening and closing and adjustment of pipe network system media in metallurgy, petrochemical, electric power, chemical industry, environmental protection, municipal administration and other industries and departments.
10. Points for attention in maintenance, installation and commissioning
1) There should be no reduced diameter, elbow, corrugated pipe, etc. on the pipeline within 0.5DN length before and after;
2) If the butterfly valve, pipe force valve, butterfly check valve or butterfly slow-closing check valve are installed immediately before and after the valve, the distance between the two adjacent valves is a straight pipe section of 1.0DN;
3) When the valve plate is assembled, installed, transported, maintained, overhauled or disassembled, be careful not to touch the sealing surface, and take strict protective measures;
4) The valve plate should be closed during assembly, transportation, installation, and storage;
5) If it is necessary to disassemble, be careful not to damage the shaft sleeve to prevent the loss of the tapered pin and the loss of the shaft sleeve;
6) After assembly, installation, maintenance and repair, the metal chips, dirt and impurities in the valve should be cleaned up, and the sealing surface of the surfacing should be wiped clean;
7) Regardless of horizontal installation or vertical installation, when the direction of the flow channel cannot be determined, when the valve is opened, the butterfly valve has a large end facing the direction of water inlet;
8) If you do not use it for a long time, please coat the sealing surface with butter or oil paper or wax paper to cover the sealing surface.
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